Blow Molding vs Injection Molding vs Rotational Molding

Hollow part manufacturing methods comparison.

Process Selection

Blow molding: for thin-wall hollow containers, bottles, tanks. Injection molding: for solid parts, complex geometries. Rotational molding: for large hollow parts, thick wall, low volume. Blow molding tooling: $5000-50000. Rotomolding tooling: $10000-30000. Cycle times: blow 15-60s, injection 30-120s, rotomolding 20-60 min. All three processes available from Chinese manufacturers with competitive pricing.

ParameterBlow MoldingInjectionRotational
Wall thickness0.3-3mm1-5mm3-15mm
Tooling cost$5000-50000$3000-200000$10000-30000
Min order10000+1000+100+
ComplexitySimple hollowComplex 3DMedium hollow