Common Die Casting Defects
| Defect | Cause | Solution |
|---|---|---|
| Gas Porosity | Trapped air, insufficient venting | Improve venting, adjust injection speed |
| Shrinkage Porosity | Non-uniform cooling, hot spots | Add cooling lines, adjust feeding |
| Cold Shut | Low melt temperature, slow fill | Increase temperature, boost injection speed |
| Flash | Excessive injection pressure, worn die | Reduce pressure, maintain die clamping |
| Soldering | Melt temperature too high, die lube | Adjust die coating, improve lubrication |
Ready to Start Your Project?
Get a competitive quote from verified manufacturers within 24 hours.
Request a Quote →🤖 Ask Our AI Manufacturing Expert
Get instant answers about materials, process parameters, cost optimization, and more.
Ask AI Expert →