Compression Molding vs Injection Molding
Process comparison, cost, part quality differences.
Key Differences
Compression molding: preheated material placed in open cavity, mold closes under pressure (100-500 kg/cm2). Injection molding: material injected into closed cavity. Compression better for large flat parts, thermosets, high-strength composites. Tooling cost: compression $10000-50000 (less complex). Throughput: slower (3-15 min cycles) vs injection (30-60 sec). Fiber orientation more controlled in compression.
| Parameter | Compression | Injection |
|---|---|---|
| Tooling cost | $10000-50000 | $30000-200000 |
| Cycle time | 3-15 min | 30-120 sec |
| Best for | Large, thick parts | Complex, thin walls |
| Material waste | 2-5% flash | 15-30% runner |
Materials
BMC (bulk molding compound): glass fiber + polyester, for electrical and automotive. SMC (sheet molding compound): pre-impregnated glass mat, large panels. Phenolic: heat-resistant, high mechanical strength. Epoxy: composites for aerospace and high-performance. Melamine: decorative laminates, tableware.