Compression Molding vs Injection Molding

Process comparison, cost, part quality differences.

Key Differences

Compression molding: preheated material placed in open cavity, mold closes under pressure (100-500 kg/cm2). Injection molding: material injected into closed cavity. Compression better for large flat parts, thermosets, high-strength composites. Tooling cost: compression $10000-50000 (less complex). Throughput: slower (3-15 min cycles) vs injection (30-60 sec). Fiber orientation more controlled in compression.

ParameterCompressionInjection
Tooling cost$10000-50000$30000-200000
Cycle time3-15 min30-120 sec
Best forLarge, thick partsComplex, thin walls
Material waste2-5% flash15-30% runner

Materials

BMC (bulk molding compound): glass fiber + polyester, for electrical and automotive. SMC (sheet molding compound): pre-impregnated glass mat, large panels. Phenolic: heat-resistant, high mechanical strength. Epoxy: composites for aerospace and high-performance. Melamine: decorative laminates, tableware.