Common Stamping Defects and Solutions

DefectLikely CauseSolution
BurrsExcessive die clearance, worn punchReduce clearance, sharpen punch/die
Edge CracksInsufficient edge quality, tight radiusIncrease radius, improve blank edge
SpringbackMaterial elasticity, insufficient overbendAdd overbend, reduce blank holder gap
Wrinkling in DrawInsufficient blank holder forceIncrease blank holder pressure
TearingSharp radius, poor material flowIncrease radius, improve lubrication

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