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CNC Machining Cost Estimation — Complete Breakdown
How CNC machining costs are calculated: machine time, material, setup, complexity. Get accurate quotes with real pricing examples.
CNC Machining Cost Structure
CNC machining costs break down into machine time, material, setup, and overhead. Understanding each helps you design parts that are cheaper to produce.
Machine Time Cost
Typical hourly rates (2026):
3-Axis CNC Mill: $55-85/hour. China: $25-40/hour.
4/5-Axis CNC Mill: $80-150/hour. China: $35-65/hour.
CNC Lathe: $50-75/hour. China: $20-35/hour.
Swiss CNC: $65-100/hour.
China-based shops offer 40-60 percent cost savings for most CNC projects, including shipping.
Material Cost
Aluminum 6061: ~$3/kg
Steel 1018: ~$1.50/kg
Stainless Steel 304: ~$4.50/kg
Brass C360: ~$8/kg
PEEK: ~$60/kg
Delrin (POM): ~$5/kg
Setup Costs
Simple part, 3-axis: $100-250. Complex part, 5-axis: $300-800. Multi-operation with EDM: $500-1500.
Part Complexity Factors
Tight Tolerances (±0.01 mm): +30-50% cost
Thin Walls (under 0.5 mm): +15-30% cost
Deep Pockets (over 3x tool diameter): +20-40% cost
How to Get Lower Quotes
Specify tolerances only where functionally needed
Avoid sharp internal corners (use radii)
Design with standard tool sizes in mind
Consolidate multiple parts into one machined component
Consider China-based manufacturing for cost-sensitive projects