Guide / Defects Reference

Defects Solutions Reference

Troubleshooting guide for common molding defects

Defect Quick Reference

DefectPrimary Cause
Sink MarkInsufficient hold pressure/time
Weld LineLow melt or mold temp
FlashExcessive pressure or low clamp force
Short ShotInsufficient material, blocked gate
Splay/Silver StreakMoisture in material (undried)
JettingToo fast initial injection
Burn MarksTrapped air, excess shear
WarpageNon-uniform cooling

Troubleshooting Approach

  1. Verify material is properly dried
  2. Check process vs material spec
  3. Inspect mold vents, gates, cooling
  4. Check part/mold design limitations