Cavity & Core Machining

Machining Flow

1. Roughing: Remove bulk material efficiently with round inserts
2. Semi-finishing: Prepare for finishing, stepover 0.5-1mm
3. Finishing: Ball nose cutters for final surface
4. EDM details: Sharp corners, deep ribs

CAM Strategies

• Rest machining to identify uncut areas
• Adaptive clearing reduces tool wear 40%
• Constant scallop height finishing