Guide / Sheet Metal Bending

Sheet Metal Bending

Bend allowance calculation, K-factor, springback compensation and press brake tooling

Bend Allowance

BA = (π/180) × (R + K×T) × A. K-factor: R < T → 0.30; R > 4T → 0.50. Steel: 0.35-0.45; Al: 0.33-0.42.

Minimum Bend Radius

Mild steel: 0.5T, hard steel: 1.0T, Al 5052: 0.5T, Al 6061: 1.5T. Bend perpendicular to grain.

Springback

1-3° (mild steel), 2-5° (6061-T6). Coining (>8× tonnage) eliminates springback.

Methods

MethodAccuracyTonnage Factor
Air bending±1°
Bottoming±0.5°3-5×
Coining±0.25°8-10×